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Microsensors in laboratory automation and medical technology

Improve precision and reproducibility in lab automation: the use of microsensors brings more efficiency and safety to your processes. Laboratories operate under the most demanding conditions. Any manual intervention can lead to errors in sensitive processes. Bürkert microsensors, combined with our fluidics expertise, can provide measurable advantages here.

Microsensors are indispensable in laboratory automation and medical technology when it comes to measuring a variety of physical, chemical or biological parameters while keeping the devices and systems compact. The measuring cells of the sensors are sometimes only as large as a fingernail, yet are highly sensitive and suitable for various measurements. Combined with our extensive fluidics expertise, Bürkert provides the perfect solution for your lab automation.

What Bürkert microsensors can do for you

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Bespoke

Our tried-and-tested microsensor technology can be perfectly adapted to the requirements of your process with regard to materials, connections, design, measuring range and other parameters.

Fully integrated into your system

We not only provide you with microsensors for laboratory automation, but also take care of system integration – geared entirely to your individual requirements.

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Global leader in flow measurement

Bürkert offers the fastest flow sensor in the world. It achieves the highest sampling rate and conducts precise measurements even with dynamic flow changes and pulsating flows.

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Highest performance from 0.1 µS/cm to 20 mS/cm

Our conductivity sensor measures various water qualities in the measuring range from 0.1 µS/cm to 20 mS/cm.

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Small installation space

The actual measuring cell is very compact and can be further reduced to ¼ of its size as a disposable.

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Over 10 years of experience

We have been using MEMS technology in proven Bürkert products for over 10 years.

Laboratory automation: carry out standardised processes with the highest accuracy

Laboratory automation insides

An important area of application for microsensors is laboratory automation. What exactly is it and what advantages does it have? In lab automation, technologies take on standardised processes and perform them automatically and with the highest precision. This reduces inaccuracies and errors that can occur with manual work.

The advantages of lab automation:

  • Very low consumption of samples and reagents
  • Continuous measurements possible
  • No risk of contamination of samples
  • Minimisation of risk for laboratory staff, as samples are not taken manually
  • Ability to electronically control and document processes such as cleaning

The goal is to increase the efficiency, precision, reproducibility and safety of the processes. In addition, laboratory automation helps document compliance with regulatory standards.

Typical components of lab automation are:

  • Analytical devices with automatic data acquisition
  • Laboratory information management systems (LIMS) for the digital management of samples and results
  • Sensors and actuators for monitoring and controlling processes

Microsensors: precision in miniature format

Microsensors measure physical, chemical or biological parameters and convert the result into electrical signals. Thanks to their very compact design, they are ideal for conducting precise measurements in portable devices or embedded systems, even at very low flow rates.

As they take very accurate measurements and provide data for analysis very quickly, microsensors play a crucial role in laboratory automation. The miniaturised sensors are also used in other areas, such as medical technology and environmental monitoring.

Microsensors are based on various measurement principles depending on the desired measured value – Bürkert can assist you with the appropriate solution here. 

Bürkert MEMS chips

For example, Bürkert offers sensors that are based on a micro-electromechanical chip (MEMS). The highly sensitive MEMS systems are miniaturised assemblies or parts whose components work together as a sensor system. For example, Bürkert pH sensors take measurements using an ISFET MEMS chip.

Enjoy the following advantages

When you choose Bürkert, you receive more than microsensors: we integrate the sensors into the fluidics for you so that you receive very compact multi-sensor systems. In addition to the system integration of the sensor systems, Bürkert microsensors offer you further key advantages.

The advantages in detail

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Tailored to your requirements

Our tried-and-tested technology can be perfectly adapted to the requirements of your process with regard to materials, connections, design, measuring range and other parameters.

Extremely accurate and fast measurements

Our microsensor technology allows very fast and accurate measurements of various parameters in sample volumes in the µl range.

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Continuous monitoring and documentation

Our microsensors can perform continuous measurements and document the results for you, making it easier for you to comply with regulatory standards.

Which parameters our microsensors measure

Our microsensor technology measures the following parameters reliably and highly precisely:

What microsensors can achieve in lab automation and medical technology

Microsensors are an essential building block for laboratory automation. The systems and devices are becoming increasingly complex, and the more functions that are integrated, the more components need to fit inside them. With our compact, highly integrated sensor systems, we facilitate system integration and elevate laboratory automation to a new level. 

The advantages and functions at a glance:

•    Real-time monitoring: e.g. of conductivity, temperature, pH value and pressure 
•    Miniaturisation: ideal for small sample volumes or microfluidic systems 
•    Integration into automated systems: e.g. in pipetting stations or in analysis devices 
•    Increased precision and reproducibility 
•    Early error detection through continuous process control

Example applications:

•    Conductivity sensors for monitoring water quality in IVD devices 
•    Miniaturised pH sensors with ISFET MEMS chips in cell culture monitoring 
•    Pressure and flow measurement while dosing media in various laboratory devices

Microsensors in practice

Microsensors are used in medicine, in environmental analytics for monitoring air and water quality, and in industrial applications for process and quality monitoring. Discover how our technology can elevate your analysis to a new level in various applications.

IVD Device

In-vitro diagnostics (IVD)

Applications:

  • Mixing buffer solutions
  • Measuring ISE concentration
  • Cleaning

Dialysis

Applications:

  • Mixing and monitoring dialysate
  • Carrying out cleaning cycles
  • Portable dialysis devices
Dialysis Device
Capillary electrophoresis Device

Capillary electrophoresis

Applications:

  • Detecting media
  • Level and error monitoring
  • Cleaning

Want to learn more about the applications? Then feel free to download our one-pager:

 

The huge potential of microsensors: a glimpse into the future

Mobile Dialysis Device

New opportunities for laboratory analyses

Microsensors are already being used in laboratory automation and we envisage huge development potential in this area in the future. The basis for this is the new sensor technologies that are constantly improving.

Examples of microsensors in lab automation

Cloud-based laboratory information management systems (LIMS) enable global collaboration in teams worldwide. This is possible when data is reliably captured and available for quick data exchange – directly and digitally from the sensor.

Environmentally friendly and sustainable practices in laboratories are becoming increasingly important. Energy requirements and avoiding waste that needs to be disposed of after use play a crucial role here. Our microsensors require only a fraction of the samples and reagents that conventional sensors do, meaning they contribute to sustainability in the lab.

Personalised medicine based on comprehensive data analysis. Treatments can be tailored to the individual genetic profile of patients. Here, microsensors can contribute by controlling and monitoring the entire process – from processing samples in laboratory devices to mixing medication.

Miniaturised sensors in life sciences and healthcare

Life sciences and healthcare are among the fastest-growing industries in the world. Here, laboratory tests are often the basis for diagnoses and treatments. Powerful laboratory devices that deliver reliable results quickly allow more analyses to be performed, higher throughput in the laboratory and, consequently, faster diagnoses and treatments. Small, compact and easy-to-transport devices also help in emergency medicine in order to make better and faster diagnoses. People who rely on dialysis could see their quality of life improve dramatically thanks to portable dialysis devices. Learn more here about the use of microsensors in dialysis:

Small sensors, big effect: microsensors in dialysisSmall sensors, big effect: microsensors in dialysis

The desire to develop novel or compact devices in medical technology raises the following questions, for example: How can signals be reliably converted and fluidic processes precisely controlled and regulated in a small installation space so that all safety and quality standards are met? How can other components be seamlessly integrated? How is a long service life guaranteed? At the centre of this is the precise signal processing, calibration and high state of function of the individual functions. All of this is in a hygienic environment in which high water quality plays a major role. This white paper presents solutions to all these challenges and emphasises the advantages of innovative microsensor components using the example of dialysis. The development opportunities for portable solutions are also highlighted. This is because portable solutions can open the door to new healthcare.

Microsensors in the food and beverage industry as well as in pharmaceuticals and biotechnology

Other areas where microsensors can make a significant impact include the food and beverage industry as well as pharmaceuticals and biotechnology. Here, the use of microsensors is recommended in highly sensitive laboratory bioreactors where the relevant process parameters need to be monitored continuously.

Sounds like science fiction, but is this of interest to you?

We would be happy to discuss with you how you can use Bürkert microsensors in innovative applications. Contact our team of microsensor specialists: 

More than microsensors: what we can offer you

We support you in your lab automation during all phases of the design process and stand by your side as a partner:

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High-quality sensors

We offer you a variety of miniaturised sensors to reliably measure a wide range of parameters. These include MEMS chips, which can be used as a pH sensor with ISFET technology, for example, and our other microsensors that are easy to integrate into your device thanks to their compact size.

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Sensor plus electronics

We tailor our prototypes to your requirements so that you receive a bespoke sensor including electronics that has been tested and is ready for direct installation.

System integration

As fluidics experts, we not only support you with components and products, but also integrate these into high-performance sensor systems, geared to the fluidics and adapted to your requirements. These systems therefore take on more tasks than a sensor.

Digital documentation: an additional service with added value

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Digital documentation

Do you need to prove that your device has been completely cleaned? We can support you with this as well. Integrate our microsensors into your cleaning process and we will provide you with the corresponding documentation data. You can then prove when the device was last cleaned and that the process was completed in full, making it easier for you to comply with regulatory standards.

Are you ready to explore the microsensor innovation field and take your company to the next level?

Contact our microsensor experts and find out how we can optimise your fluidic tasks.

In these industries, you can benefit from customised microsensors.

Learn more about our system solutions: