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Fluidic solutions for hydrogen compression and distribution

The hydrogen infrastructure includes all the steps necessary to provide hydrogen from the point of production to the point of application. Key elements are compression, which enables hydrogen to be stored and transported efficiently, and subsequent distribution via lines or directly into pressure vessels. Equally important is the safe and controlled refuelling or distribution to industrial plants, which places the highest requirements on accuracy, reliability and safety. A robust infrastructure thus forms the basis for the widespread industrial use of hydrogen.

What is important in fluid control and how does Bürkert help with issues such as high-pressure handling and leak-free operation?

High-pressure applications, such as the compression, storage, distribution and refuelling of hydrogen up to 1000 bar require precise and reliable solutions. Standard-compliant components for precise pressure and volume flow control not only ensure safe operation but also contribute to low-loss, efficient process management. Ensuring infrastructure availability relies on technologies that deliver durability and high resilience.

 

We offer safe, high-pressure-compatible components specifically designed for hydrogen infrastructure, providing your systems with the necessary safety. Automated solutions contribute to the efficient use and error-free operation of compressors and distributors. 

Hydrogen compression

Possible fluidic solution with components suitable for high pressure for safe and efficient compression of hydrogen.

 

Distribution of hydrogen

 

Example of an automated high-pressure fluidic solution for efficient and reliable hydrogen distribution. 

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Suitable for high pressure & safe

thanks to certified, high-quality components

Precise & reliable

 through the use of state-of-the-art technologies

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Leak-free

 thanks to solutions with Dynamic Sealing Package

Extensive portfolio, comprehensive advice and reliable service

Our broad portfolio covers a wide range of balance-of-plant (BoP) processes. We not only offer products, but also comprehensive consulting services and tailored system solutions. With our local support and on-site services, such as the construction of plant components and local logistics, you can count on us to support you every step of the way.

 

Bürkert’s areas of expertise for hydrogen infrastructure

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Shut-off and closed-loop control of gases in the low-pressure range

Precise open-loop control and safe shut-off of hydrogen in the low-pressure range is essential for infrastructure processes such as compression, distribution and storage of hydrogen. Bürkert offers robust solenoid valves and process valves for this purpose.

Solenoid valves for shutting off gases

Type 6240

Servo-assisted 2/2-way piston valve

Type 6240
  • Servo-assisted and compact piston valve with diameter of up to DN 13
  • Vibration-resistant , screwed coil system
  • Energy-saving double coil technology with kick and drop variant
  • Safe opening with hard-coupled piston system
  • Explosion proof variants

 

Process valves for proportional control

Type 3361

Electromotive 2-way globe control valve

Type 3361
  • Hydrogen variant available
  • Highly precise, dynamic closed-loop control
  • Weather, impact and vibration resistant design
  • Several Kvs values per port size due to removable valve seats
  • Position controller and process controller available
Type 8802

Continuous control valve systems ELEMENT – overview

Type 8802
  • Integrated intelligent positioner with leading technology
  • High reliability, long service life and maintenance-free operation
  • Excellent control quality, especially for angle seat and globe valves

 

Process valves for the shut-off gases

Type 8804

Ball valve / butterfly valve with electrical rotary actuator

Type 8804
  • High flow rates
  • Actuator with adjustable limit switches
  • Visual position indicator
  • Manual override as standard

 

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Shut-off of gases in the high-pressure range

The reliable shut-off of hydrogen under high pressure up to 1000 bar is crucial for the safety and efficiency of infrastructure applications. Bürkert offers specialised valve solutions for extreme pressure ranges – robust and leak-tight.

Solenoid valves for the shut-off of gases

Type 6080

Direct-acting 2/2-way plunger valve up to 900 bar

Type 6080
  • Hydrogen-resistant screwed valve body
  • Function test with forming gas at nominal pressure
  • Explosion-proof variant ATEX and IECEx
  • Inspection holes for monitoring the process seal
  • Normally Open (NO) variants on request
Type 6481

Servo-assisted 2/2-way piston valve up to 450 bar

Type 6481
  • Hydrogen-resistant screwed valve body
  • Function test with forming gas at nominal pressure
  • Piston system with mechanical seal bearings
  • Explosion-proof variant ATEX and IECEx
  • Inspection holes for monitoring the process seal

 

Process valves for the shut-off of gases

Type 2121

Pneumatically actuated 2/2-way globe valve for decentralised automation

Type 2121
  • For high-pressure applications up to 600 bar
  • Long service life
  • Requires a pressure difference
  • High-quality materials
  • Reliable, durable sealing elements
Type 2111

Pneumatically actuated 2/2-way globe valve for decentralised automation

Type 2111
  • For high-pressure applications up to 1000 bar
  • Long service life
  • Simple, compact valve design
  • Reliable and tested sealing elements
  • Suitable for hydrogen

 

Intelligent networking and automation

Intelligent automation in hydrogen infrastructure begins with the precise control of valves – either centrally via valve islands or decentralised directly at the process. Bürkert develops custom control cabinets and modular automation solutions for maximum efficiency and safety.

Automation

Type 8652

AirLINE – the valve island optimised for process automation

Type 8652
  • Safety-related shut-off of valves possible
  • Higher plant availability with PROFINET S2 (system redundancy)
  • Process reliability through pneumatic functions
  • Optimised for installation at the bottom of the control cabinet
  • EX-variants: ATEX / IECEx Zone 2, CCC, cURus HazLoc CL I, II, III Div 2
Type 8653

AirLINE Field – the valve island – optimised for process automation

Type 8653
  • Fieldbus interface CANopen, IO-Link or büS (Bürkert system bus)
  • Easy diagnostics via LC display
  • Process reliability through pneumatic functions
  • Optimised for installation in the field (IP65/67)

 

Positioners

Type 8791

Digital electropneumatic positioner SideCONTROL

Type 8791
  • Compact and robust design
  • Easy start-up using X.TUNE function
  • Integrated diagnostic functions for valve monitoring
  • Dynamic actuating system with no air consumption in controlled state
  • IO-Link Port Class A & B, AS interface or Bürkert system bus (büS)
Type 8691

Control head for decentralised automation of ELEMENT process valves

Type 8691
  • Contact-free inductive valve position registration (Teach function)
  • Colour illuminated status display
  • Integrated pilot air duct in the actuator
  • Fieldbus interface AS-Interface, IO-Link or Bürkert system bus (büS)
  • With ATEX II cat. 3G/D / IECEx approval

 

Monitoring of flow, pressure and temperature

Continuous monitoring of flow, pressure and temperature is crucial for stable and safe processes in the hydrogen infrastructure. Bürkert sensors provide accurate real-time data for closed-loop control of critical parameters along the process chain.

Sensors for pressure and temperature monitoring

Type 8325

Pressure transmitter for general applications, 0…25 bar

Type 8325
  • Available with hygienic flush-mounted diaphragm
  • Housing and wetted parts in corrosion-resistant stainless steel
  • Standard signal 4…20 mA for connection to automation systems
  • Plug for quick installation and service
  • Many pressure ranges available

Fluidic solutions for your hydrogen infrastructure projects

A comprehensive overview of Bürkert solutions and further useful information can be found  in our hydrogen catalogue. Download here.

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Valves play a critical role in hydrogen applications. The variety of valves in this area is impressive, ranging from simple shut-off valves to precise flow controllers, all of which must afford safety, reliability and efficiency. From hydrogen production to fuel cell technology, the correct selection and application of these valves is crucial for the success of hydrogen applications.

 

Need help? – As your fluidics expert in the field of hydrogen applications, Bürkert is at your service.

Selecting the optimal automation solution or the right hydrogen valves is often not easy. We are happy to help you speed up your decision-making process in order to find the right solution for your hydrogen application quickly and efficiently.